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Tianjin Iron and Steel Plant Large Cold Ore Screening Project

Date:2024.10.15
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Project Basic Information

  • Project Name: Tianjin Iron and Steel Plant Large Cold Ore Screening Project
  • Release Date: 2024.10.15
  • Processed Material: Cold Ore
  • Capacity Requirement: 350t/h per unit, 700t/h for two units in total
  • Screening Mesh: Adapted to the cold ore classification needs of iron and steel plants (compatible with rough screening for impurity removal and particle size classification)
  • Required Equipment: 2 sets of LZSF3090 Large Cold Ore Vibrating Screens (LZS Series Double-shaft Linear Vibrating Screens)

I. Customer Background and Challenges

As a core regional iron and steel production enterprise, Tianjin Iron and Steel Plant faced key cold ore screening bottlenecks in its ore pretreatment section. Before adopting equipment from Henan Quanshun Vibration Equipment Co., Ltd., the factory’s ordinary screening equipment had significant shortcomings: the processing capacity of a single unit was only tens of tons per hour, which not only failed to match the ore supply rhythm of the entire production line, leading to downtime of subsequent smelting processes due to material shortage, but also had problems such as insufficient screening accuracy and poor operational stability.

The cold ore raw material had an uneven particle size distribution (maximum feed particle size up to 150mm). If screening was incomplete, large ore blocks were likely to clog subsequent crushing equipment, and fine powder impurities would affect smelting efficiency and steel quality. Meanwhile, traditional equipment vibrated violently during operation, transmitting large dynamic loads to the foundation, which not only resulted in high equipment failure rates but also required frequent shutdowns for maintenance, seriously restricting the factory’s continuous production capacity and comprehensive benefits.

The customer urgently needed a screening system with large processing capacity, reliable operation, precise screening, and low energy consumption to break through production bottlenecks, ensure production continuity, and improve ore resource utilization.

II. Our Solution

After in-depth research on the customer’s production process and pain points, Henan Quanshun Vibration Equipment Co., Ltd. accurately configured 2 sets of LZSF3090 double-shaft linear vibrating screens for Tianjin Iron and Steel Plant based on the core technical advantages of the LZS series large cold ore vibrating screens, forming an efficient and coordinated cold ore screening solution that perfectly matches the high-intensity, continuous production needs of iron and steel plants.

Tianjin Iron and Steel Plant Large Cold Ore Screening Project

Core Advantages and Targeted Design of Equipment:

  1. Adaptation to Super Large Processing Capacity: With a super large screen surface area of 27㎡, the processing capacity of a single unit reaches 350t/h, and the total capacity of two units is 700t/h, which fully covers the needs of the customer’s production line and completely solves the problem of insufficient material supply.
  2. Stable, Reliable and Low Failure Rate: Driven by two motors through universal couplings, the two strings of exciters operate in reverse self-synchronization, causing the screen box to generate large-amplitude linear vibration without the motors participating in vibration. The operational stability is extremely strong, meeting the requirements of 24-hour continuous operation.
  3. Precise Screening and Efficient Separation: The vibration direction angle is set to 45°, combined with 9mm double amplitude and a reasonable 7° screen inclination angle. It can not only quickly separate large ore blocks from qualified ore materials but also effectively remove fine powder impurities, ensuring screening accuracy and providing high-quality raw materials for subsequent smelting processes.
  4. Low Load, Energy Saving and Easy Maintenance: The single-point dynamic load transmitted by the equipment to the foundation is only 6200N, and the maximum single-point dynamic load is 31000N, which greatly reduces the impact on the plant foundation and extends the service life of the equipment and plant. The amplitude adjustment is convenient, the maintenance process is simple, and the labor and maintenance costs are reduced.

III. Core Equipment Parameters (LZSF3090)

Parameter ItemValue/Description
ModelLZSF3090
Screen Area27 ㎡
Screen Inclination
Feed Size≤150 mm
Processing Capacity350 t/h (per unit)
Double Amplitude9 mm
Vibration Direction Angle45°
Overall Dimensions (L×W×H)9325×6770×3450 mm
Matched Motor ModelY225M-8
Motor Power22×2 kW
Single Point Dynamic Load6200 N
Single Point Maximum Dynamic Load31000 N

IV. Implementation Effects and Customer Value

After the two sets of LZSF3090 large cold ore vibrating screens were put into operation, they quickly became the core equipment in the ore pretreatment section of Tianjin Iron and Steel Plant, creating significant value for the customer:

  1. Comprehensive Breakthrough of Production Bottleneck: The processing capacity of 350t/h per unit and 700t/h for two units fully matches or even exceeds the ore supply demand of the production line, completely eliminating the problem of material shortage in subsequent processes and greatly improving production efficiency.
  2. Significant Improvement of Screening Quality: The precise particle size classification effect effectively removes large blockages and fine powder impurities, increasing the proportion of qualified ore materials and laying a solid foundation for high-quality steel production.
  3. Continuous Reduction of Operating Costs: The equipment operates stably and reliably with a low failure rate, greatly reducing downtime for maintenance. The low dynamic load design reduces the loss of the plant foundation, the motor energy consumption is reasonable, and the comprehensive operating costs are significantly reduced.
  4. Optimization of Production Environment: The equipment operates smoothly with excellent vibration and noise control, improving the workshop operating environment and meeting the clean production requirements of modern iron and steel enterprises.

V. Customer Evaluation

In response to the rigid demand for cold ore screening in our iron and steel plant, the two sets of LZSF3090 large cold ore vibrating screens provided by Henan Quanshun Vibration Equipment Co., Ltd. have successfully built an efficient and stable screening system, completely solving the long-standing problems of insufficient production capacity and poor screening accuracy that plagued us. The equipment has large processing capacity, reliable operation and convenient maintenance, fully adapting to the high-intensity continuous production scenario of iron and steel plants.

Henan Quanshun has a professional technical team and a complete service system, providing precise support from scheme design to equipment commissioning, demonstrating expert-level industry literacy. This set of screening solutions not only improves our production efficiency and product quality but also gives us a distinct advantage in the competition of the same industry, making it a long-term trusted partner.

  • Company: Henan Quanshun Vibration Equipment Co., Ltd.

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